Portfolio/ Room Heaters/ AeroFlow Room Heater
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Render 01 — front view
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3D-printed prototypePrototype
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3D-printed prototype 7Prototype
Room Heaters

AeroFlow Room Heater

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Airflow-Optimized Ventilation
The front ventilation mesh was engineered through iterative airflow studies to maximize heat distribution while maintaining low flow resistance. The final geometry delivers an optimal balance between thermal performance, safety, and premium aesthetics.
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Prototype-Verified Design
The enclosure and airflow concept were validated through multiple functional 3D-printed prototypes, enabling rapid refinement of airflow paths, component packaging, ergonomics, and overall product performance before production.
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Proprietary Industrial Design
This is an original AMD Tech Lab design developed entirely in-house. The exterior styling, airflow architecture, and vent pattern were created from the ground up and represent a unique concept not currently available in the consumer market.
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Manufacturing-Ready Engineering
Designed from the outset for injection moulding with manufacturing-friendly wall thicknesses, draft angles, structural ribbing, and practical assembly architecture suitable for scalable production.
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Performance Meets Premium Styling
The vent pattern serves both functional and aesthetic purposes, creating a premium consumer appearance while simultaneously improving airflow efficiency. The result is a product where engineering performance and industrial design complement one another rather than compete.
Room HeaterIndustrial DesignAirflow DesignDFMProduct Development
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How it was made

Sketch to shelf.

Design render
01 / Design

CAD & DFM

Full parametric model, manufacturing constraints built in from the first surface.

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Prototype
02 / Prototype

Physical Print

Functional FDM prototype to validate fit, geometry, and assembly before tooling.

The engineering behind it.

The objective was to develop a room heater that could outperform conventional products by integrating engineering performance directly into the industrial design rather than treating aesthetics and functionality as separate disciplines.

The signature ventilation mesh became the focal point of the project. Multiple airflow studies were conducted to optimize vent geometry, ensuring efficient air intake and heated air distribution while maintaining a premium visual identity. The final pattern was selected only after balancing airflow performance, manufacturability, safety requirements, and consumer appeal.

To validate the concept, full-scale 3D prototypes were produced and evaluated, allowing rapid refinement of airflow behaviour, component integration, ergonomics, and enclosure proportions. This prototype-driven development significantly reduced design risk before manufacturing.

The enclosure was engineered around Design for Manufacturing (DFM) principles, making it suitable for injection moulding, repeatable assembly, and future production tooling.

The final result is a proprietary room heater concept that combines verified airflow performance, production-ready engineering, premium industrial design, and a distinctive visual identity that is not currently available in the market.

01
Draft Angle Analysis
Every face verified for clean ejection.
02
Parting Line Optimisation
Positioned to minimise slider actions and tooling cost.
03
Wall Thickness Mapping
Uniform walls for consistent fill and no sink marks.
04
Ejection & Cooling Layout
Ejector and cooling-channel strategy defined for the toolroom.

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