Portfolio/ Medical Devices/ Nebulizers
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Render 01 — front view
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Prototype
Prototype
Prototype
Prototype
Production
Medical Devices

Nebulizers

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How it was made

Sketch to shelf.

Design render
01 / Design

CAD & DFM

Full parametric model, manufacturing constraints built in from the first surface.

Prototype
02 / Prototype

Physical Print

Functional FDM prototype to validate fit, geometry, and assembly before tooling.

Production unit
03 / Production

In the Market

Tooled, mass-produced, and selling — the design that earned a mould re-cut.

The engineering behind it.

Every surface was resolved for the factory floor — so the toolmaker got a file that worked on the first shot.

01
Draft Angle Analysis
Every face verified for clean ejection.
02
Parting Line Optimisation
Positioned to minimise slider actions and tooling cost.
03
Wall Thickness Mapping
Uniform walls for consistent fill and no sink marks.
04
Ejection & Cooling Layout
Ejector and cooling-channel strategy defined for the toolroom.

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