Render

Render 01 — front view

◆ Interactive 3D

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Render

Prototype

Production

Medical Devices

Nebulizers

Name: Nebulizers
Brand: AMD Techlab

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End-to-End Product Engineering

Complete engineering support from concept development through production-ready CAD, ensuring the product was fully prepared for manufacturing.

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Optimized for Manufacturing

Engineered specifically for plastic injection moulding with optimized wall thickness, draft angles, ribs, and tooling-friendly features.

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Prototype Validation

Functional SLA prototypes confirmed fit, assembly, appearance, and key product functions before production tooling.

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Production-Ready Documentation

Delivered complete CAD models, manufacturing drawings, and engineering documentation for tooling and production.

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Reliable Product Design

Components were engineered for durability, efficient assembly, and consistent performance throughout manufacturing.

Medical Device DesignNebulizer DesignProduct EngineeringIndustrial DesignPlastic Injection MouldingDFMPrototype DevelopmentSLA PrototypingMedical Product DevelopmentCAD DesignProduction Ready DesignManufacturing Engineering

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How it was made

Sketch to shelf.

01 / Design

CAD & DFM

Full parametric model, manufacturing constraints built in from the first surface.

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02 / Prototype

Physical Print

Functional FDM prototype to validate fit, geometry, and assembly before tooling.

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03 / Production

In the Market

Tooled, mass-produced, and selling — the design that earned a mould re-cut.

The engineering behind it.

CHALLENGE

The objective was to develop a completely new medical nebulizer that combined modern aesthetics, efficient airflow, reliable internal packaging, and manufacturability. The enclosure needed to support high-volume plastic injection moulding while maintaining excellent usability and product appearance.

ENGINEERING SOLUTION

AMD Techlab managed the complete engineering process from concept development through production-ready design. The enclosure was designed specifically for injection moulding using Design for Manufacturing (DFM) principles, including optimized wall thickness, draft angles, rib structures, and assembly features.

Internal components were packaged to improve airflow performance while maintaining a compact and ergonomic form factor. Functional SLA resin prototypes were manufactured throughout development to evaluate fit, assembly, ergonomics, and overall design integrity before tooling.

MANUFACTURING OUTCOME

The final engineering package included production-ready CAD models, manufacturing drawings, and documentation prepared for tooling and high-volume manufacturing, reducing development risk before production.

Draft Angle Analysis

Every face verified for clean ejection.

Parting Line Optimisation

Positioned to minimise slider actions and tooling cost.

Wall Thickness Mapping

Uniform walls for consistent fill and no sink marks.

Ejection & Cooling Layout

Ejector and cooling-channel strategy defined for the toolroom.