Services/CFD Flow Analysis
Flow & Thermal Simulation

CFD Flow
Analysis.

When a product moves air or heat and underperforms, the problem is usually invisible — inside the geometry. We simulate the flow, find the dead zones, and redesign the path so your hardware finally performs.

Investment$800–$2,500
Turnaround5–8 days
You receiveBefore/after report
Get a Quote → See Validated Work
31%

of your fan can be doing nothing at all.

A correctly specced cooler was underperforming in the market. The fan was right — the internal geometry wasn't. Simulation found two dead zones swallowing nearly a third of the airflow, with no way to see it from the outside.

What you get

See the air. Fix the path.

▸
Airflow Velocity Mapping
A full picture of how air actually moves through the part.
◎
Dead Zone Identification
The stagnant pockets quietly killing performance.
▲
Baffle / Duct Redesign
Geometry changes that put the flow back to work.
☀
Thermal Performance
Heat build-up and dissipation mapped where it matters.
▤
Flow Uniformity Check
Even, balanced delivery instead of hot and cold spots.
☷
Before / After Report
The fix proven in simulation, with the numbers to back it.
Is this for you?

When you need CFD.

✓A product that moves air or heat is underperforming in the field
✓You're designing fans, vents, ducts, baffles or cooling paths
✓Thermal build-up is causing failures or shortened life
✓You want better airflow without changing hardware or cost
✓You need to prove a performance claim before launch
Proven result
+31%
airflow recovered, zero new hardware

A single curved baffle, +31% airflow.

A launched commercial air cooler was underperforming despite a correctly specced fan. CFD revealed two dead zones absorbing 31% of the fan's output.

We redesigned a single internal baffle and re-ran the simulation — confirming uniform flow. The result: 31% more effective airflow, with not one hardware change.

+31%Effective airflow
0Hardware changes
₹0Rework cost
How it works

From underperforming to proven, in a week.

01
Share geometry + symptom
The part and what it's doing wrong. NDA signed first.
02
We simulate the flow
Velocity, pressure and thermal mapped through the part.
03
Redesign + re-run
We fix the path and prove the gain in simulation.
04
Before/after report
The problem, the fix, and the numbers behind it.
Why AMD Techlab

Built like a manufacturer, not a freelancer.

▤
Manufacturing-First
Every decision serves the factory floor.
▲
DFM-Driven
Manufacturability checked before anything else.
☷
Production-Ready
Tooling-ready files, not concept models.
⚿
NDA-Protected
Your IP is locked down before we open a file.
◰
Under One Roof
Design, simulation and prototyping, one team.
Industries we support

Hardware that has to ship.

Consumer Products Home Appliances Plastics Manufacturing Industrial Equipment Automotive Components Medical Devices Startups & Inventors
Investment
$800–$2,500
Scoped to geometry complexity and the analysis required. 50% to begin, balance on delivery.

If the fix needs new geometry, this pairs naturally with a Mould-Ready CAD job — and a DFM Audit ($297) credits toward any project.

Start Your Project →
Questions

Questions, answered.

How much does CFD analysis cost?
CFD flow analysis ranges from $800 to $2,500, scoped to geometry complexity and the analysis required.
What do you need to start?
Your geometry and a description of the symptom: what the product should do versus what it's actually doing.
How long does it take?
Typically 5 to 8 business days, including a redesign pass and a re-run to prove the gain.
What does the report show?
Airflow and thermal maps, the dead zones found, the geometry fix, and a before/after comparison with the numbers.
Will you sign an NDA?
Yes, before we open any files.
Related services

Often paired with

Engineering Validation
FEA Stress Analysis
Structural, pressure and thermal simulation that proves your part holds — before you cut steel.
View service →
Design for Tooling
Mould-Ready CAD Design
Tooling-ready parametric CAD with core/cavity, gating and ejection resolved — a file that works on the first shot.
View service →
Full Package
Concept to Production
Sketch to factory floor in one package: design, mould engineering, FEA, a prototype and tooling files.
View service →

Send us the part. We'll tell you what it takes.

Share your concept, CAD or even a sketch — we'll scope it and come back with a fixed quote, no guesswork.

Get a Quote