Portfolio/ Water Heaters/ Ripple Water Heater
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Water Heaters

Ripple Water Heater

Manufacturing-Ready Design
Developed with production feasibility as the primary objective, enabling efficient tooling, repeatable manufacturing, reduced production complexity, and suitability for high-volume appliance manufacturing.
Injection Moulding Optimized
Engineered using Design for Manufacturing (DFM) principles with controlled draft angles, uniform wall thickness, generous radii, and mould-friendly surface geometry for reliable injection mould production.
Premium Surface Engineering
The ripple-textured front panel introduces a distinctive visual identity while maintaining clean tooling strategy, manufacturable surface transitions, and high-quality cosmetic appearance after moulding.
Production-Oriented Construction
Component architecture supports efficient assembly, simplified manufacturing processes, repeatable production quality, and practical integration of internal heating and plumbing components.
Modern Consumer Appliance Styling
Soft edge profiles combined with flowing ripple textures create a refined premium appearance that differentiates the product while remaining practical for mass production and long-term manufacturing.
Water HeaterIndustrial DesignDFMInjection MouldProduct Design
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How it was made

Sketch to shelf.

Design render
01 / Design

CAD & DFM

Full parametric model, manufacturing constraints built in from the first surface.

The engineering behind it.

The design objective was to create a premium storage water heater with a calm, contemporary visual identity inspired by flowing water. Instead of relying on conventional flat surfaces, the front fascia incorporates subtle ripple patterns that reinforce the appliance's connection to water while giving it a unique shelf presence.

The enclosure was engineered around injection moulding best practices, ensuring the decorative texture could be manufactured efficiently without compromising tooling simplicity or structural performance. Surface transitions, radii, and wall sections were carefully balanced to maintain cosmetic quality and production consistency.

Special attention was given to achieving a premium aesthetic while keeping the architecture suitable for scalable manufacturing. The result is a production-oriented appliance concept that combines elegant industrial design, practical engineering, and manufacturing readiness for consumer appliance applications.

01
Draft Angle Analysis
Every face verified for clean ejection.
02
Parting Line Optimisation
Positioned to minimise slider actions and tooling cost.
03
Wall Thickness Mapping
Uniform walls for consistent fill and no sink marks.
04
Ejection & Cooling Layout
Ejector and cooling-channel strategy defined for the toolroom.

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