Portfolio/ Air Coolers/ Compact Personal Desk Air Cooler Design
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Air Coolers

Compact Personal Desk Air Cooler Design

Compact Desktop Footprint
Developed with a space-efficient cabinet that fits comfortably on desks, tables, and other personal workspaces.
Large Circular Fan Housing
The prominent circular fan enclosure creates a distinctive front appearance while serving as the primary visual feature of the product.
Integrated Top Control Panel
Three rotary controls are positioned on the top surface, providing simple access while maintaining a clean cabinet layout.
Stable Integrated Base
The cabinet incorporates integrated support feet that provide a balanced appearance and stable placement during everyday use.
Manufacturing-Ready Plastic Cabinet
Designed using Design for Manufacturing (DFM) principles to support plastic injection moulding, efficient assembly, and scalable production.
Desk Air CoolerPersonal Air CoolerCompact Air CoolerPlastic Product DesignIndustrial DesignPlastic Injection Mould DesignConsumer Appliance Design
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How it was made

Sketch to shelf.

Design render
01 / Design

CAD & DFM

Full parametric model, manufacturing constraints built in from the first surface.

The engineering behind it.

This compact personal air cooler was designed to deliver modern styling within a small and practical form factor suitable for desks, study areas, bedrooms, and other personal spaces. The objective was to create a visually distinctive product while maintaining a simple cabinet architecture that could be manufactured efficiently.

The front of the cooler is defined by a rounded square air outlet that frames the large circular fan, giving the product a clean and recognizable appearance. A top-mounted control panel with three rotary knobs provides convenient access without interrupting the smooth surfaces of the cabinet.

The compact body incorporates side cooling pad panels within a balanced enclosure while integrated support feet provide a stable base and reinforce the product's sturdy appearance. Soft corner radii and flowing surfaces contribute to a friendly consumer-oriented design language.

Throughout development, Design for Manufacturing (DFM) principles were applied to optimize the cabinet for plastic injection moulding, reliable assembly, consistent part quality, and economical large-scale production.

01
Draft Angle Analysis
Every face verified for clean ejection.
02
Parting Line Optimisation
Positioned to minimise slider actions and tooling cost.
03
Wall Thickness Mapping
Uniform walls for consistent fill and no sink marks.
04
Ejection & Cooling Layout
Ejector and cooling-channel strategy defined for the toolroom.

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