Portfolio/ Air Coolers/ Framed Front Air Cooler Cabinet Design
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Air Coolers

Framed Front Air Cooler Cabinet Design

Framed Front Grille Design
The front air outlet is enclosed within a bold integrated frame, creating a strong visual identity while highlighting the primary cooling section.
Recessed Top Control Panel
The control knobs are positioned within a recessed top panel, providing a clean layout and protecting the controls from accidental contact.
Vertical Side Accent Elements
Slim vertical side accents visually frame the front grille, adding depth and a premium appearance to the cabinet.
Integrated Water Level Window
A dedicated front water level indicator allows users to monitor the tank level without opening the cooler.
Manufacturing-Ready Cabinet
The cabinet was developed using Design for Manufacturing (DFM) principles for efficient plastic injection moulding, assembly, and production.
Air Cooler DesignAir Cooler Cabinet DesignPlastic Product DesignIndustrial DesignPlastic Injection Mould DesignConsumer Appliance DesignProduct Development
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The engineering behind it.

This air cooler was designed to create a distinctive yet practical product suitable for modern residential and commercial environments. The primary design objective was to develop a clean cabinet architecture that balances visual appeal with manufacturing feasibility.

The front of the cooler is defined by a framed air outlet surrounded by slim vertical accent elements, creating a recognizable face while maintaining a simple overall form. The recessed control panel integrates the operating knobs into the upper surface, keeping the controls accessible while preserving a clean appearance.

The lower section incorporates a visible water level window that allows users to monitor the tank during normal operation. Angular corner transitions, balanced proportions, and integrated caster wheels complete the product with a stable and contemporary appearance.

Throughout the development process, Design for Manufacturing (DFM) principles were applied to support plastic injection moulding, straightforward assembly, consistent part quality, and reliable large-scale production.

01
Draft Angle Analysis
Every face verified for clean ejection.
02
Parting Line Optimisation
Positioned to minimise slider actions and tooling cost.
03
Wall Thickness Mapping
Uniform walls for consistent fill and no sink marks.
04
Ejection & Cooling Layout
Ejector and cooling-channel strategy defined for the toolroom.

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