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RenderThe primary objective of this project was to rethink one of the most recognizable components of a domestic air cooler—the front fan grille. Instead of relying on traditional straight-slot or mesh patterns widely used throughout the industry, a completely new spiral grille geometry was developed to create a stronger visual identity while simultaneously improving manufacturing efficiency.
The grille structure was carefully optimized to reduce plastic material consumption without compromising strength or airflow. By strategically arranging the ribs, the design achieves a lightweight construction that lowers raw material usage and overall product weight while maintaining the structural performance required for everyday operation.
The complete cabinet was engineered using Design for Manufacturing principles, ensuring production-friendly geometry, appropriate draft angles, and practical injection mould tooling requirements. The final product combines innovative industrial design, optimized airflow, reduced material usage, and manufacturing readiness into a modern domestic air cooler suitable for large-scale production.
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